Most back cushions are filled with polyester. With use this type of cushion starts to slouch, dent and look baggy in the cover. Usually we replace these misshapen forms with fresh polyester or down/feather. Sometimes we are after a firmer, more resilient cushion and that is where foam comes in.
The set of slouchy back cushions (pictured above on the left) for this job had an extra challenge. The seams of the cover were knife-edged. This means that we have to taper the edge of the foam so that it meets the single seam of the cover nicely.
We then wrapped the foam with Dacron 91 batting (very resilient to resist denting) and fit the form into a muslin tick. This will allow the customer to easily remove the outer cover. In these pictures, the new cushion sits beside its mate already fitted into the finished cover.
These cushions are going to look fresh and full for many years to come.